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Jigs & Fixtures Design & Manufacturing

Welding Fixtures • Checking Fixtures • Electro-Pneumatic Systems • Hydraulic Fixtures

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TOOLING & FIXTURE ENGINEERING

Jigs & Fixtures Capabilities

UVK specializes in designing and manufacturing high-precision jigs, fixtures, and checking gauges for automotive, EV, aerospace, and industrial manufacturing applications.

WELDING FIXTURES

Welding Fixtures

High-rigidity manual and robotic welding fixtures for BIW, chassis frames, and sheet metal assemblies.

  • Spot & MIG welding fixture design
  • Pneumatic & manual toggle clamping
  • Thermal expansion & distortion control
  • Repeatable part locator pin positioning
CHECKING GAUGES

Checking Fixtures

CMM-certified checking fixtures, flush & gap gauges, and receiver gauges for quality inspection.

  • BIW & plastic trim checking fixtures
  • Dial indicator & digital probe mounting
  • Flush & gap measurement blocks
  • CMM inspection report validation
ROBOTIC CELL FIXTURES

Robotic Fixtures

Automated robotic cell fixtures with integrated proximity sensors, pneumatic sequencing, and PLC interfaces.

  • Automated robotic welding & handling fixtures
  • Inductive sensor part-present detection
  • High-speed pneumatic clamping cycles
  • Zero-interference robot torch path clearance
ELECTRO-PNEUMATIC

Electro-Pneumatic Fixtures

Automated pneumatic clamping fixtures with electrical solenoid valves and sequence control for shopfloor lines.

  • Solenoid valve pneumatic cylinder control
  • Ergonomic two-hand push button safety start
  • Consistent clamping force distribution
  • Quick-change modular clamp arms
ASSEMBLY & DRILLING

Assembly Fixtures

Precision assembly fixtures and hardened drill bushed jigs ensuring zero alignment error and fast cycle times.

  • Hardened drill bush guidance jigs
  • Sub-assembly & component staking fixtures
  • Poka-yoke mistake-proofing design
  • Heavy-duty castor wheel mobile base units
VALIDATION & TESTING

Fixture Validation & Testing

Rigorous CMM dimensional verification, R&R repeatability testing, and load-bearing stress validation.

  • CMM 3D coordinate inspection audit
  • Gage R&R repeatability & reproducibility test
  • Clamping pressure & deflection analysis
  • Full dimensional calibration report
PRODUCT CATEGORIES

Precision Jigs, Fixtures & Gauges Showcase

Explore our manufactured range of drilling jigs, manual fixtures, electro-pneumatic fixtures, hydraulic fixtures, and checking gauges.

DRILLING JIGS

Drilling Jigs

High-accuracy drilling jigs equipped with hardened steel drill bushes for precise hole location and repeatability.

Drilling Jigs
  • Hardened drill bush guides
  • Quick-action clamping mechanism
  • High dimensional accuracy & zero drill wander
MANUAL FIXTURES

Manual Fixture

Robust manual clamping fixtures utilizing mechanical toggle clamps and locator pins for cost-effective manufacturing.

Manual Fixture
  • Heavy-duty mechanical toggle clamps
  • Ergonomic operator manual loading
  • Durable steel base plate construction
ELECTRO-PNEUMATIC

Electro-Pneumatic Fixture

Automated pneumatic clamping systems integrated with electrical sensors and PLC control for high-speed assembly.

Electro-Pneumatic Fixture
  • Pneumatic cylinder auto-clamping
  • Proximity sensor part presence check
  • Integrated control panel & solenoid valves
HYDRAULIC FIXTURES

Hydraulic Fixture

High-force hydraulic clamping fixtures designed for heavy machining, CNC milling, and high-load structural assembly.

Hydraulic Fixture
  • High-pressure hydraulic clamping cylinders
  • Zero-vibration machining stability
  • Heavy-duty CNC machining compatibility
QUALITY CHECKING

Checking Gauges

Precision dimensional checking gauges, flush & gap gauges, and go/no-go pin gauges for quality inspection.

Checking Gauges
  • Go / No-Go inspection pins & blocks
  • Flush & gap measurement indicators
  • Certified CMM calibration report
FIXTURE ADVANTAGE

Benefits of UVK Jigs & Fixtures

Engineered for maximum manufacturing accuracy, reduced cycle time, and zero assembly defect.

Improved Production Accuracy

Micron-level part locating pin alignment ensuring zero mismatch during welding and assembly.

Reduced Manufacturing Time

Quick pneumatic/hydraulic clamping mechanisms dramatically cutting loading & cycle times.

Consistent Product Quality

100% repeatable part positioning preventing operator errors and scrap generation.

Increased Productivity

Streamlined shopfloor workflow, poka-yoke mistake-proofing, and higher daily throughput.

FIXTURE CONSULTATION

HAVE A JIGS, FIXTURES OR CHECKING GAUGE REQUIREMENT?

Talk to our tooling engineers to design and manufacture custom fixtures for your production line.

DISCUSS YOUR FIXTURE REQUIREMENT
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Tata Technologies Logo
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HCT SUN Logo
Kineco Logo
Jitendra EV Logo
Urja Logo
Bunts Tools Logo
Hayasa Logo
HAL Logo
Lear Corporation Logo
WES Logo
3D Engineering Logo
Tata Advanced Systems Logo
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Ward Wizard Logo
Magna Logo
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